Innovative Asphalt Concrete Mixing Plant with Energy Saving Features

• After-sales Service: Full Life Cycle Industrial Services
• Warranty: 1 Year
• Type: Asphalt Mixing Plant
• Model NO.: RAPR120
• Object: Asphalt Concrete Pavement
• Moving Type: Fixed
• Mixing Method: Continuous Drum
• Automatic Grade: Automatic
• Product Capacity: 120t/H
• Certification: ISO9001: 2000, CE
• Condition: New
• Installed Power: 370kw
• Unique Selling Point: Energy Saving
• Warranty of Core Components: 1 Year
• Name: Rap Aggregate Recycling Plant
• Video Outgoing-Inspection: Provided
• Feeding Particle Size: ≤40mm
• Dust Removal Area: 240m²
• Machinery Test Report: Provided
• Transport Package: Wooden Box, Steel Frame
• Trademark: NFLG
• Origin: Fujian, China
• Production Capacity: 1 Piece/Month

Product Description

RAP
Aggregate recycling plant
Explore innovative physical methodologies to effectively separate and extract old bitumen and vintage aggregates in recycled materials;
Skillfully disintegrate agglomerated materials and eradicate false particles in RAP;
Guarantee superior quality of the Asphalt mixture even when incorporating a large proportion of recycled materials;
Implement a centralized dust removal system to ensure impeccable environmental protection while acquiring recycled powder enriched with high bitumen content.

Product Description

Product Parameters

Model	RAPR120
Capacity (moisture content <2%)	120t/h
Feeding particle size	≤40mm
Dust removal area	240m²
Installed power	370kW
Finished particle size	0-3mm; 0-5mm; 3-5mm; 5-10mm; 10-16mm; 16-25mm

Detailed Photos

Cold Aggregate Bin: Designed with precision, our cold aggregate bin is a marvel of engineering that ensures an uninterrupted flow of materials, setting the foundation for flawless asphalt production.
1. The belt feeder boasts state-of-the-art frequency conversion control, allowing for precise speed regulation tailored to output settings and ratio needs, ensuring optimal performance.
2. Say goodbye to manual intervention! Our sand bin features cutting-edge internal vibration and gas cannon arch breaking devices, ensuring seamless material flow with zero retention.
3. Stay ahead of shortages with our sophisticated sound and light alarm system, ensuring continuous material availability and uninterrupted production.
4. A protective grid crowns the bin, effectively blocking large aggregates and sundries, maintaining purity and consistency in your mix.

Belt Conveyors: Revolutionize your conveying experience with our innovative belt conveyors, designed to deliver efficiency and ease of maintenance like never before.
1. Experience effortless maintenance with our patented, interchangeable friction plate rubber-coated drum, enabling instant replacements to keep operations running smoothly.
2. Equipped with a multi-piece, module-interchangeable polyurethane wear-resistant belt cleaner, it ensures gentle yet effective cleaning without compromising the belt's integrity.
3. Safety first! Our manual emergency pull switch coupled with an alarm device provides an extra layer of security, ready for any unexpected situation.
4. Preventing oversized materials and sundries, the inclined belt conveyor is equipped with a strategic screen design, maintaining material consistency and quality throughout.

Vibrating Screen: Engineered for excellence, our vibrating screen combines insulation and efficiency, creating a quieter, more effective screening environment.
1. Wrapped in thermal insulation rock wool, the screen shell achieves remarkable noise reduction and temperature control, shaping a more serene and stable operational setting.
2. With a direct-drive vibration motor, enjoy high transmission efficiency and a maintenance-free, long-lasting service life, ensuring uninterrupted productivity.
3. Achieving a screening efficiency of ≥95%, the tension of the screen mesh is easily identifiable, providing user-friendly operation and superior output quality.

Hot Aggregate Bin: Organize and optimize with our hot aggregate bin, designed with a wear-resistant structure and equipped for maximum efficiency and safety.
1. Thoughtfully arranged for performance, the bin features an anti-wear structure, ensuring durability and longevity in the harshest conditions.
2. Each bin is equipped with a continuous material level meter and a temperature sensor, all connected to a computer display for real-time monitoring and control.
3. With a safe and convenient real-time sampling port, gather essential data effortlessly and ensure consistent quality control.
4. The innovative long and short double discharge door offers both coarse and fine discharge functions, enabling precise and accurate aggregate feeding.
5. Featuring an overflow pipeline and negative pressure pipe channel, manage excess material seamlessly while maintaining operational integrity.

Mixer: Transform your mixing process with our mixer, designed for speed, efficiency, and versatility to cater to diverse material needs.
1. Adopting an advanced high-speed end flexible synchronous drive, our mixer delivers superior performance and efficiency.
2. With an intermittent screw arrangement, enjoy powerful three-dimensional mixing, resulting in shorter mixing times and higher efficiency.
3. The original wear-resistant paddles and liners from Sweden's AB BRUZAHOLMSBRUK company are built to last, offering extraordinary wear resistance.
4. With multiple reserved ports, easily integrate hot RAP, wood fiber, foamed bitumen, and more, expanding your mixing capabilities.

Finished Product Bin: Flexible and eco-friendly, our finished product bin offers innovative features to enhance your production's efficiency and environmental compliance.
1. Choose from bottom-mounted or side-mounted options, with expandability to suit your production needs effortlessly.
2. A convenient waste bin is included, streamlining disposal and maintaining a clean work environment.
3. Fully sealed, the finished product bin includes a dust-collecting cover at the mixer's discharge port, significantly reducing blue smoke and dust emissions.
4. Electrically heated discharge doors with adjustable temperatures prevent material from sticking, ensuring smooth and efficient operation.
5. The discharge position indicator light guides trucks swiftly and accurately to the correct discharge area, optimizing logistics efficiency.

Dryer: Elevate your drying process with our state-of-the-art dryer, designed for uniform heating and maximum energy utilization.
1. Utilizing four renowned brand shaft-mounted motor reducers, our dryer ensures effortless driving and reliable performance.
2. The optimized lifting blade design guarantees uniform heating, maximizing heat energy utilization for top-tier efficiency.
3. Encased in thermal insulation material with stainless steel cladding, our dryer minimizes heat loss, ensuring optimal energy conservation.
4. With rigorous precision in calculations and laser-guided assembly, our product promises unparalleled stability in use and unwavering reliability in operation.
5. Featuring our cutting-edge patented dryer technology, this advanced system boasts a remarkable energy saving of 10% compared to previous models.

Dust collector
1. Experience superior dust removal with our two-stage process, meeting the stringent European emission standards with ease.
2. The energy-efficient rotary air blowing system optimizes performance while maximizing operational efficiency.
3. Our key components are crafted for reliability and durability, ensuring long-lasting performance.
4. Equipped with intelligent inspection and security protection, our system ensures safety with every operation.

Intelligent CNC Burner
Seamlessly adjust to a variety of working conditions with our intelligent system, engineered for adaptability.
Leveraging over a decade of burner innovation and data analytics from 300+ applications, our smart system effortlessly fine-tunes combustion settings to match diverse conditions and fuel types, delivering hassle-free, efficient performance.

Patented technology, control material temperature
Our proprietary aggregate temperature measurement technology offers simple one-button operation with automatic parameter adjustments, empowering newcomers to quickly become proficient operators.

Intelligent control design, energy saving and consumption reduction
Achieving optimal temperature control and reduced emissions, our multi-closed-loop intelligent control schemes include intelligent air distribution, precise automatic temperature control, constant atomization ratio, and more, ensuring stable combustion and efficient energy use.

Multiple monitoring, intelligent security
With comprehensive intelligent detection and safety interlocking in every critical unit, our product integrates complete safety measures for worry-free, secure production.

Stable production and long service life
Taking the 4000 model as a reference, it delivers an impressive rated output of 320t/h, with the capability to produce a steady 320,000 tons continuously, and extend production to 400,000 tons in site applications without a hitch.

Company Profile

After Sales Service

FAQ

1 : Are you original manufacture?
A:Yes. we are NFLG, an official leading manufacture in construction machinery in China.
Core products cover:
A. Asphalt Mixing, Concrete Mixing and Dry Mortar Mixing (Engineering Mixing);
B. Mobile Crusher & Screen, Stationary Crusher & Screen and Sand Making and Shaping Equipment (Materials Processing);
C. Construction Waste Processing Solution, Waste Sludge & Soil Recycling Solution and Decoration Waste Processing Solution(Construction Waste Processing).
2:What kind of payment can be accepted?
A:Normally we can work on T/T term or L/C term.
3:Do you provide equipment operation training?
A:Yes. We can send professional engineers to the working site for equipment installation, adjustment, and operation training.
4:What about the delivery time?
A:45 days after receving the deposit.
5:What about the warranty time?
A:12 months after shipment.
6.What about the Minimum Order Quantity?
A:The MOQ is 1 pcs.