Smart Asphalt Concrete Mixing Plant with Energy Saving Design

Product Description

RAP
Aggregate recycling plant
Ingeniously employ innovative physical methods to efficiently separate aged bitumen and weathered aggregates present in recycled materials;
Skillfully disintegrate clumped materials while eradicating any deceptive particles in RAP;
Maintaining the highest quality of the Asphalt mixture even after integrating a substantial proportion of recycled materials;
Implement a sophisticated centralized dust removal system to ensure superior environmental protection and successfully retrieve recycled powder enriched with high bitumen content.

Product Description

Product Parameters

Model	RAPR120
Capacity (moisture content <2%)	120t/h
Feeding particle size	≤40mm
Dust removal area	240m²
Installed power	370kW
Finished particle size	0-3mm; 0-5mm; 3-5mm; 5-10mm; 10-16mm; 16-25mm

Detailed Photos

Cold Aggregate Bin:
1. Experience precision with our belt feeder featuring advanced frequency conversion control, finely tuning speed as per output and ratio specifications.
2. Our sand bin comes with cutting-edge internal vibration and gas cannon type arch-breaking devices, ensuring no material retention and eliminating the need for manual extraction.
3. Stay informed with our integrated sound and light alarm system, alerting you to material shortages instantly.
4. A protective grid at the top guards against large aggregates and foreign materials, keeping operations smooth.

Belt Conveyors:
1. Discover convenience with our patented friction plate rubber-coated drum, allowing for immediate and seamless replacement.
2. Our polyurethane wear-resistant belt cleaner is modular and interchangeable, ensuring belt preservation and longevity.
3. Safety first with our manual emergency pull switch and alarm system, providing peace of mind and quick response capabilities.
4. An inclined belt conveyor equipped with a screen effectively prevents oversized materials and unwanted debris from entering.

Vibrating Screen:
1. The vibrating screen shell is wrapped with noise-reducing and insulating thermal rock wool, ensuring a quieter and energy-efficient environment.
2. With a high-efficiency vibration motor directly driving the screen body, enjoy maintenance-free operation and extended service life.
3. Achieve remarkable ≥95% screening efficiency with easily identifiable screen mesh tension, simplifying operation.

Hot Aggregate Bin:
1. Strategically structured for anti-wear durability, safeguarding the bin's longevity.
2. Each bin is equipped with a continuous material level meter and a temperature sensor in the sand bin, with real-time computer display for seamless monitoring.
3. Safe and convenient with a configured real-time sampling port for assured quality control.
4. Featuring a long and short double discharge door, enabling precise aggregate feeding through coarse and fine discharge options.
5. Overflow and negative pressure pipe channels are incorporated for enhanced operational efficiency.

Mixer:
1. Harness the power of high-speed end flexible synchronous drive for unmatched performance.
2. Our innovative intermittent screw arrangement ensures robust three-dimensional mixing, drastically reducing time while boosting efficiency.
3. Featuring wear-resistant paddles and liners from renowned Swedish AB BRUZAHOLMSBRUK, enjoy unparalleled durability.
4. Numerous ports are available for added versatility, accommodating hot RAP, wood fiber, foamed bitumen, and more.

Finished Product Bin:
1. Choose between bottom or side-mounted options, with expandable features for tailored solutions.
2. A dedicated waste bin ensures clean and efficient operation.
3. Fully sealed bin with dust collecting cover at the mixer discharge port reduces emissions for a more eco-friendly process.
4. Electrically heated discharge doors with adjustable temperatures prevent material adhesion, maintaining optimal flow.
5. A discharge position indicator light guides trucks accurately and swiftly to the designated area.

Dryer:
1. Our dryer is powered by four internationally acclaimed brand shaft-mounted motor reducers, ensuring easy and reliable operation.
2. Optimized lifting blade design delivers uniform heating, maximizing heat energy utilization efficiently.
3. Enclosed with thermal insulation and stainless steel cladding, effectively conserving heat and improving operational efficiency.
4. Expertly calculated and laser-positioned assembly provides consistent use and dependable performance.
5. Experience unparalleled energy efficiency with our patented new dryer, boasting a remarkable 10% energy savings compared to the original model. Efficiency meets innovation!

Dust collector
1. Featuring a cutting-edge two-stage dust removal system that adheres to European standard emissions, ensuring the air stays cleaner and environments safer.
2. Enjoy the benefits of rotary air blowing technology, designed for exceptional energy savings and high efficiency, elevating your productivity to new heights.
3. We utilize key accessories that are not only reliable but also incredibly durable, providing you with a trustworthy performance day in and day out.
4. Our state-of-the-art security protection includes intelligent inspection processes that prioritize safety, giving you peace of mind with every operation.

Intelligent CNC Burner
Adapt seamlessly to a variety of working conditions with our intelligent adjustment system, ensuring optimal performance no matter the situation.
Leveraging over a decade of extensive burner research and development, along with insights from more than 300 data-driven application cases, our system intelligently adapts to various combustion modes and oil products, providing a worry-free and highly efficient operation.

Patented technology, control material temperature
Harnessing our unique, self-developed patented aggregate temperature measurement technology, operations are simplified to a single button press. Parameters are adjusted automatically, enabling even newcomers to swiftly become proficient 'masters'.

Intelligent control design, energy saving and consumption reduction
Our intelligent control design features comprehensive solutions including intelligent air distribution, automatic temperature control, and constant atomization ratio pressure. Combined with constant current and automatic oil temperature preheating, these multi-closed-loop intelligent control schemes ensure precise temperature management, stable combustion, and ultra-low emissions.

Multiple monitoring, intelligent security
Each critical unit is equipped with a sophisticated intelligent multi-detection and safety interlocking mechanism. These comprehensive safety measures ensure production proceeds with absolute confidence and security is never compromised.

Stable production and long service life
Demonstrating exceptional stability and longevity, our 4000 model, with a rated output of 320t/h, consistently produces 320,000 tons. Moreover, it can impressively deliver 400,000 tons of continuous, fault-free production in construction site applications, guaranteeing superior performance at every phase.

Company Profile

After Sales Service

FAQ

1 : Are you original manufacture?
A:Yes. we are NFLG, an official leading manufacture in construction machinery in China.
Core products cover:
A. Asphalt Mixing, Concrete Mixing and Dry Mortar Mixing (Engineering Mixing);
B. Mobile Crusher & Screen, Stationary Crusher & Screen and Sand Making and Shaping Equipment (Materials Processing);
C. Construction Waste Processing Solution, Waste Sludge & Soil Recycling Solution and Decoration Waste Processing Solution(Construction Waste Processing).
2:What kind of payment can be accepted?
A:Normally we can work on T/T term or L/C term.
3:Do you provide equipment operation training?
A:Yes. We can send professional engineers to the working site for equipment installation, adjustment, and operation training.
4:What about the delivery time?
A:45 days after receving the deposit.
5:What about the warranty time?
A:12 months after shipment.
6.What about the Minimum Order Quantity?
A:The MOQ is 1 pcs.