LBNZ
Counter Flow Integrated Asphalt Mixing Plant
The recycled material is meticulously heated by counter-flow, guaranteeing exceptional thermal efficiency and remarkably low fuel consumption.
Featuring a steel structure hot blast stove, this plant boasts low noise levels and minimal maintenance costs.
Incorporating a substantial proportion of recycled materials, the economic benefits of this plant are truly impressive.
Engineered with a comprehensive environmental protection design, ensuring sustainable and eco-friendly operations.
Model |
LBNZ2000 |
LBNZ3000 |
LBNZ4000 |
LBNZ5000 |
Cold material bin: quantity x volume |
5 * 20m³ |
5 * 20m³ |
6 * 20m³ |
6 * 20m³ |
Recycling cold material bin:quantity x volume |
3 * 9m³ |
3 * 9m³ |
3 * 9m³ |
3 * 9m³ |
Dryer dimension: diameter x length |
2.25m * 9m |
2.5m * 10m |
2.8m *11m |
2.9m * 12.5m |
Recycling dryer dimension:diameter x length |
1.7m * 8m |
2.2m * 9m |
2.5m * 11m |
2.5m * 14m |
Dryer maximum capacity (moisture content 5%) |
160t/h |
240t/h |
320t/h |
400t/h |
Recycling dryer maximum capacity (moisture content 3%) |
120t/h |
120t/h |
160t/h |
200t/h |
Fuel |
Light oil/ heave oil gas(optional) |
Dust remover |
Gravity dust removal + bag filter dust removal |
The capacity of mixer(optional larger model) |
3t |
4t |
5.5t |
6.5t |
Mixing method |
Horizontal twin shaft forced mixing |
Finished product bin capacity |
19m³ + 19m³ |
22m³ + 22m³ |
30m³ + 30m³ |
30m³ + 30m³ |
Control system |
Cloud interconnection, dual-computer sychronous control system |
Recycling addition ratio |
50% |
The addition ratio can be determined according to factors such as raw material gradation, capacity and recycling capacity, mixing time, etc. |
Standard condition rated capacity |
160t/h |
240t/h |
320t/h |
400t/h |
Standard condition recycling rated capacity |
120-130t/h |
120-130t/h |
160-180t/h |
200-220t/h |
Standard condition recycling addition ratio 50% capacity |
240-260t/h |
240-260t/h |
320-360t/h |
400-440th |
Optional recycling capacity |
120t/h,160t/h |
120t/h,160t/h,200t/h |
160t/h,200t/h,240t/h |
200t/h,240t/h |
Standard area |
51m * 49m |
Cold Aggregate Bin
1. The belt feeder employs an advanced frequency conversion control system. This system precisely regulates speed based on output settings and ratio requirements, ensuring optimal performance;
2. The sand bin features a state-of-the-art internal vibration type arch-breaking device and a gas cannon type arch-breaking device, eliminating retention and manual material extraction;
3. The bin is equipped with an innovative sound and light alarm function for material shortage, ensuring continuous operation;
4. A protective grid at the top prevents the entry of large aggregates and sundries, maintaining the purity of materials.
Belt Conveyors
1. Features a patented interchangeable friction plate rubber-coated drum for instant replacement and minimal downtime;
2. Utilizes a polyurethane wear-resistant belt cleaner with a modular, multi-piece design that protects the belt from damage;
3. Includes a manual emergency pull switch and an alarm device for enhanced safety and quick response;
4. The inclined belt conveyor is fitted with a screen to filter out oversized materials and sundries, ensuring smooth operation.
Vibrating Screen
1. The vibrating screen shell is insulated with thermal rock wool, reducing noise and maintaining temperature efficiency;
2. Driven directly by a high-efficiency vibration motor, offering maintenance-free operation and extended service life;
3. Delivers an outstanding screening efficiency of ≥95%, with easily identifiable screen mesh tension for straightforward operation.
Hot Aggregate Bin
1. Features a thoughtfully arranged, wear-resistant bin structure for longevity;
2. Each bin is equipped with a continuous material level meter and a temperature sensor in the sand bin, displayed on a computer interface for real-time monitoring;
3. Integrates a real-time sampling port for safe and convenient sampling;
4. The discharge door includes a long and short double door system for coarse and fine discharge, achieving precise aggregate feeding;
5. Comes equipped with an overflow pipeline and a negative pressure pipe channel, enhancing operational efficiency.
Mixer
1. Adopts a high-speed end flexible synchronous drive for superior mixing performance;
2. The intermittent screw arrangement enables robust three-dimensional mixing, resulting in short mixing times and high efficiency;
3. Features original wear-resistant paddles and liners from the renowned Swedish company AB BRUZAHOLMSBRUK, ensuring exceptional durability;
4. The mixer includes various ports for adding hot RAP, wood fiber, foamed bitumen, and other materials, providing versatile mixing capabilities.
Finished Product Bin
1. Available in bottom-mounted or side-mounted options, with expandable configurations to suit varying needs;
2. Includes a dedicated waste bin for efficient waste management;
3. A fully sealed finished product bin, with the mixer's discharge port equipped with a dust collecting cover, effectively reduces blue smoke and dust emissions, promoting environmental friendliness;
4. The electrically heated discharge door features adjustable heating temperatures to prevent material sticking at the outlet, ensuring smooth discharge;
5. The discharge position indicator light guides trucks to the correct discharge area efficiently and promptly.
Dryer
1. Driven by four internationally renowned brand shaft-mounted motor reducers, the dryer offers reliable and easy operation;
2. An optimized lifting blade design ensures uniform heating and maximizes heat energy utilization;
3. The dryer is insulated with thermal material and covered with stainless steel cladding, effectively preventing heat loss and maintaining operational efficiency.
4. Through meticulous calculations and precision laser positioning assembly, our system guarantees ultimate stability and unparalleled reliability in every operation;
5. Our revolutionary new dryer, protected by patent, achieves a remarkable 10% energy savings compared to traditional models.
Dust collector
1. Featuring a two-stage dust removal system, our equipment meets stringent European emission standards;
2. Energy-efficient and highly effective rotary air blowing mechanism;
3. Built with premium key accessories, ensuring reliability and durability;
4. Equipped with intelligent inspection and robust security protection.
Intelligent CNC Burner
Adapts intelligently to various working conditions
Leveraging over a decade of burner R&D experience and extensive analysis from more than 300 application cases, our system intuitively adapts to diverse combustion modes across different working conditions and oil types, offering seamless and efficient operation.
Patented technology for precise material temperature control
Our proprietary aggregate temperature measurement technology allows for single-button operation with automatic parameter adjustments, enabling newcomers to quickly become proficient.
Intelligent control design for energy efficiency and reduced consumption
Featuring intelligent air distribution, automatic temperature control, constant atomization ratio, pressure and current stabilization, automatic oil temperature preheating, and multi-closed-loop schemes, our design ensures precise temperature control, stable combustion, and low emissions.
Multiple monitoring systems for intelligent security
Every critical unit is equipped with intelligent multiple detection and safety interlocking mechanisms, ensuring comprehensive safety measures and worry-free production.
Ensuring stable production and extended service life
For instance, our 4000 model, with a rated output of 320t/h, demonstrates consistent production of 320,000 tons and can achieve continuous production of 400,000 tons without failure in construction site applications.
![Asphalt Mixing Plant with Advanced Recycling Bin and 1-Year Core Components Warranty](//www.micstatic.com/athena/img/transparent.png)
1: Are you the original manufacturer?
A: Yes. We are NFLG, a prestigious and leading manufacturer in construction machinery, proudly based in China.
Core products cover:
A. Asphalt Mixing, Concrete Mixing, and Dry Mortar Mixing (Engineering Mixing)
B. Mobile Crusher & Screen, Stationary Crusher & Screen, and Sand Making and Shaping Equipment (Materials Processing)
C. Construction Waste Processing Solution, Waste Sludge & Soil Recycling Solution, and Decoration Waste Processing Solution (Construction Waste Processing)
2: What kind of payment can be accepted?
A: Normally, we work with either T/T terms or L/C terms.
3: Do you provide equipment operation training?
A: Yes. We can dispatch professional engineers to your site for equipment installation, adjustment, and comprehensive operation training.
4: What about the delivery time?
A: Delivery is typically within 45 days after the deposit is received.
5: What about the warranty time?
A: Our warranty period is 12 months following shipment.
6: What about the Minimum Order Quantity?
A: The minimum order quantity (MOQ) is 1 piece.