Asphalt Mixing Plant with 5*20m³ Recycling Bin and Energy-Saving Technology

• After-sales Service: Full Life Cycle Industrial Services
• Warranty: 1 Year
• Type: Asphalt Mixing Plant
• Model NO.: LBNZ2000 LBNZ3000 LBNZ4000 LBNZ5000
• Object: Asphalt Concrete Pavement
• Moving Type: Fixed
• Mixing Method: Continuous Drum
• Automatic Grade: Automatic
• Product Capacity: 160-400t/H
• Certification: ISO9001: 2000, CE
• Condition: New
• Recycling Cold Material Bin: 5 * 20m³
• Unique Selling Point: Energy Saving
• Warranty of Core Components: 1 Year
• Dust Remover: Gravity Dust Removal + Bag Filter Dust Removal
• Name: Lbnz Counter Flow Integrated Asphalt Mixing Plant
• Video Outgoing-Inspection: Provided
• Fuel: Light Oil/ Heave Oily Gas(Optional)
• Mixer: 3-6.5t/H
• Machinery Test Report: Provided
• Transport Package: Wooden Box, Steel Frame
• Specification: 51m * 49m
• Trademark: NFLG
• Origin: Fujian, China
• Production Capacity: 1 Piece/Month

Product Description

LBNZ
Counter Flow Integrated Asphalt Mixing Plant
Our state-of-the-art recycled material heating system utilizes counter-flow technology, ensuring exceptional thermal efficiency and minimal fuel consumption.
Featuring a robust steel structure hot blast stove, our plant guarantees low noise levels and reduced maintenance costs, ensuring seamless operation.
Incorporating a significant proportion of recycled materials, our plant delivers outstanding economic benefits, making it an ideal choice for sustainable practices.
Designed with full environmental protection in mind, our plant stands at the forefront of eco-friendly technology, promoting a greener future.

Product Description

Product Parameters

 

Model	LBNZ2000	LBNZ3000	LBNZ4000	LBNZ5000
Cold material bin: quantity x volume	5 * 20m³	5 * 20m³	6 * 20m³	6 * 20m³
Recycling cold material bin:quantity x volume	3 * 9m³	3 * 9m³	3 * 9m³	3 * 9m³
Dryer dimension: diameter x length	2.25m * 9m	2.5m * 10m	2.8m *11m	2.9m * 12.5m
Recycling dryer dimension:diameter x length	1.7m * 8m	2.2m * 9m	2.5m * 11m	2.5m * 14m
Dryer maximum capacity (moisture content 5%)	160t/h	240t/h	320t/h	400t/h
Recycling dryer maximum capacity (moisture content 3%)	120t/h	120t/h	160t/h	200t/h
Fuel	Light oil/ heave oil gas(optional)
Dust remover	Gravity dust removal + bag filter dust removal
The capacity of mixer(optional larger model)	3t	4t	5.5t	6.5t
Mixing method	Horizontal twin shaft forced mixing
Finished product bin capacity	19m³ + 19m³	22m³ + 22m³	30m³ + 30m³	30m³ + 30m³
Control system	Cloud interconnection, dual-computer sychronous control system
Recycling addition ratio	50%
	The addition ratio can be determined according to factors such as raw material gradation, capacity and recycling capacity, mixing time, etc.
Standard condition rated capacity	160t/h	240t/h	320t/h	400t/h
Standard condition recycling rated capacity	120-130t/h	120-130t/h	160-180t/h	200-220t/h
Standard condition recycling addition ratio 50% capacity	240-260t/h	240-260t/h	320-360t/h	400-440th
Optional recycling capacity	120t/h,160t/h	120t/h,160t/h,200t/h	160t/h,200t/h,240t/h	200t/h,240t/h
Standard area	51m * 49m

 

Detailed Photos

 

Cold Aggregate Storage Bin
1. The belt feeder features advanced frequency conversion control, allowing precise speed adjustments in accordance with output settings and ratio demands.
2. The sand bin is outfitted with both an internal vibration-type arch breaking device and a gas cannon-type arch breaking device, ensuring no retention and eliminating the need for manual material extraction.
3. Includes a sound and light alarm system to alert for material shortages.
4. The top of the bin is equipped with a grid to prevent the entry of large aggregates and debris.

 

Belt Conveyors
1. Patented interchangeable friction plate with a rubber-coated drum for instant replacement.
2. Features a polyurethane wear-resistant belt cleaner, designed with multi-piece modules that are interchangeable and non-damaging to the belt.
3. Equipped with a manual emergency pull switch and an alarm device.
4. The inclined belt conveyor includes a screen to prevent the passage of oversized materials and debris.

 

Vibrating Screen
1. The vibrating screen's shell is insulated with thermal rock wool to reduce noise and provide thermal insulation.
2. The vibration motor directly drives the screen body, ensuring high transmission efficiency, maintenance-free operation, and long service life.
3. Offers a screening efficiency of ≥95%, with easily adjustable screen mesh tension for user-friendly operation.

 

Hot Aggregate Bin
1. Reasonably arranged bins with anti-wear structure.
2. Each bin is equipped with a continuous material level meter, and a temperature sensor is installed in the sand bin, with real-time display on the computer.
3. Features a real-time sampling port for safe and convenient operation.
4. The discharge door is designed with a long and short double door for coarse and fine discharge, ensuring accurate feeding of aggregates.
5. Comes equipped with an overflow pipeline and a negative pressure pipe channel.

 

Mixer
1. Utilizes a high-speed end flexible synchronous drive.
2. Intermittent screw arrangement enables strong three-dimensional mixing, providing short mixing times and high efficiency.
3. Features original wear-resistant paddles and liners produced by the Swedish AB BRUZAHOLMSBRUK company, offering superior wear resistance.
4. Various ports are reserved for adding hot RAP, wood fiber, foamed bitumen, and more.

 

Finished Product Bin
1. Available with bottom-mounted or side-mounted options, with expandable capacity.
2. Includes a waste bin.
3. The fully sealed finished product bin can be equipped with a dust-collecting cover at the mixer discharge port, effectively reducing blue smoke and dust emissions for a more environmentally friendly operation.
4. The discharge door is electrically heated with an adjustable temperature, effectively preventing material sticking at the outlet.
5. A discharge position indicator light guides the truck to the correct discharge area swiftly and accurately.

 

Dryer
1. Driven by four internationally renowned brand shaft-mounted motor reducers, ensuring easy operation.
2. Optimized lifting blade design for more uniform heating and high heat energy utilization.
3. Thermal insulation material and stainless steel cladding cover the dryer, effectively preventing heat loss.
4. Through rigorous calculation and precise laser positioning assembly, our equipment ensures unmatched stability and reliability in operation;
5. Innovatively designed, the patented new dryer achieves an impressive 10% energy savings compared to the original model.

 

Dust Collector
1. Featuring a two-stage dust removal system meeting European emission standards;
2. Equipped with rotary air blowing technology, it delivers unmatched energy efficiency and operational excellence;
3. Built with key components that are robust, dependable, and long-lasting;
4. Incorporates intelligent inspection and comprehensive security protection features.

 

Intelligent CNC Burner
Adapts intelligently to various working conditions for optimal performance.
Leveraging over a decade of burner R&D experience and insights from over 300 application cases, our system intuitively adjusts to different combustion modes and oil products, ensuring efficiency and ease of use.

Patented Technology for Precision Material Temperature Control
Utilizing our proprietary aggregate temperature measurement technology, the system allows for one-button operation with automatic parameter adjustments, enabling even newcomers to quickly gain expertise.

Intelligent Control Design for Enhanced Energy Efficiency and Reduced Consumption
Our multi-closed-loop intelligent control schemes, including intelligent air distribution, automatic temperature control, constant pressure and current atomization ratio, and automatic oil temperature preheating, ensure precise temperature management, stable combustion, and minimal emissions.

Comprehensive Monitoring for Unmatched Intelligent Security
Each crucial unit is integrated with advanced multiple detection and safety interlocking mechanisms, providing comprehensive safety measures for worry-free production.

Ensuring Stable Production and Extended Service Life
For instance, the 4000 model, with a rated output of 320t/h, can consistently produce 320,000 tons and can achieve continuous production of 400,000 tons without failures in construction site applications.

 

Company Profile

After Sales Service

FAQ

 

1: Are you the original manufacturer?
A: Yes, indeed. We are NFLG, a premier and authoritative manufacturer of construction machinery in China.
Our core product offerings encompass:
A. Asphalt Mixing, Concrete Mixing, and Dry Mortar Mixing (Engineering Mixing): We provide state-of-the-art mixing solutions to meet every engineering need.
B. Mobile Crusher & Screen, Stationary Crusher & Screen, and Sand Making and Shaping Equipment (Materials Processing): Cutting-edge technology for flawless material processing.
C. Construction Waste Processing Solution, Waste Sludge & Soil Recycling Solution, and Decoration Waste Processing Solution (Construction Waste Processing): Comprehensive solutions for sustainable construction waste management.
2: What types of payment do you accept?
A: Typically, we accept T/T (Telegraphic Transfer) or L/C (Letter of Credit) terms.
3: Do you offer equipment operation training?
A: Absolutely. We deploy professional engineers to your site for equipment installation, calibration, and comprehensive operation training.
4: What is the delivery timeline?
A: Delivery is scheduled 45 days after receipt of the deposit.
5: What is the warranty period?
A: Our warranty period extends to 12 months after shipment.
6: What is the Minimum Order Quantity (MOQ)?
A: The Minimum Order Quantity is 1 piece.