Heavy-Duty Asphalt Batching Plant with Advanced Energy Saving Design

Product Description

RAP
Aggregate Recycling Plant
Ingeniously harness physical methodologies to deftly separate aged bitumen and worn aggregates within recycled substances,
Achieving effective disintegration of clumped materials and eliminating
spurious particles in RAP ensures the impeccable quality of the asphalt mix, even when incorporating substantial proportions of recycled components.
Utilize a centralized dust extraction system to uphold environmental standards, while procuring recycled powder richly imbued with bitumen content.

Product Description

Product Parameters

Model	RAPR120
Capacity (moisture content <2%)	120t/h
Feeding particle size	≤40mm
Dust removal area	240m²
Installed power	370kW
Finished particle size	0-3mm; 0-5mm; 3-5mm; 5-10mm; 10-16mm; 16-25mm

Detailed Photos

Cold Aggregate Bin
1. Experience precision with our belt feeder, featuring frequency conversion control. The feeder adapts seamlessly to output settings and ratio requirements, ensuring unmatched efficiency.
2. Enjoy effortless operations with our sand bin, equipped with both internal vibration and gas cannon arch-breaking devices. No material retention, no manual extraction needed.
3. Stay informed with our intelligent sound and light alarm system, alerting you promptly to any material shortages.
4. Safeguard your operations with a top-mounted grid that prevents the entry of large aggregates and unwanted debris.

Belt Conveyors
1. Discover convenience with our patented interchangeable friction plate rubber-coated drum, designed for instant replacement.
2. Maintain perfection with our polyurethane wear-resistant belt cleaner. Easily interchangeable modules protect the belt from wear and tear.
3. Prioritize safety with our manual emergency pull switch and alarm device, ready for immediate response.
4. Enhance efficiency with our inclined belt conveyor, complete with a screening mechanism to prevent oversized materials.

Vibrating Screen
1. Experience quiet and efficient operations with our vibrating screen shell, insulated with rock wool for sound and heat reduction.
2. Achieve peak performance with our vibration motor that directly drives the screen body, offering high transmission efficiency, zero maintenance, and extended service life.
3. Maximize productivity with a screening efficiency of ≥95%. Effortlessly identify screen mesh tension and operate with ease.

Hot Aggregate Bin
1. Benefit from a strategically arranged bin design, incorporating an anti-wear structure for lasting durability.
2. Each bin is equipped with a continuous material level meter and a temperature sensor in the sand bin, all displayed on a computer for seamless monitoring.
3. Ensure safety and convenience with a real-time sampling port, designed for instant access.
4. Optimize precision feeding with our innovative discharge door, featuring a long and short double door design for coarse and fine control.
5. Enjoy peace of mind with overflow pipelines and negative pressure pipe channels, designed to handle excess materials effectively.

Mixer
1. Adopt cutting-edge high-speed end flexible synchronous drive for superior performance.
2. Achieve powerful three-dimensional mixing with our intermittent screw arrangement, reducing mixing time while boosting efficiency.
3. Experience longevity with original wear-resistant paddles and liners from Sweden's AB BRUZAHOLMSBRUK, offering unparalleled durability.
4. Versatile ports are designed into the mixer, allowing for the addition of hot RAP, wood fiber, foamed bitumen, and more.

Finished Product Bin
1. Choose from bottom-mounted or side-mounted options, with expandable configurations tailored to your needs.
2. Effortlessly manage waste with an integrated waste bin for streamlined operations.
3. Maintain a pristine environment with a fully sealed finished product bin, featuring an optional dust-collecting cover to minimize blue smoke and dust emissions.
4. Customize with an electrically heated discharge door, ensuring precise temperature control to prevent material sticking at the outlet.
5. Keep operations flawless with a discharge position indicator light, guiding trucks accurately and swiftly to the correct discharge area.

Dryer
1. Drive with confidence using four internationally acclaimed shaft-mounted motor reducers, ensuring smooth and reliable dryer operations.
2. Experience uniform heating with our optimized lifting blade design, maximizing heat energy utilization.
3. Preserve heat effectively with our dryer, encased in thermal insulation material and stainless steel cladding.
4. Ensure dependable performance with precision assembly through strict calculation and laser positioning, offering stable and reliable use.
5. Experience our cutting-edge patented new dryer, which ingeniously saves energy by an impressive 10% compared to its predecessor!

Dust Collector
1. Our advanced two-stage dust removal system meets rigorous European emission standards, ensuring cleaner operations.
2. Benefit from rotary air blowing, uniquely designed to enhance energy savings and maximize efficiency.
3. Our key accessories are crafted for reliability and durability, ensuring long-lasting performance.
4. Comprehensive security protection and intelligent inspection ensure ultimate safety and peace of mind.

Intelligent CNC Burner
Adapt effortlessly to a variety of working conditions with intelligent adjustment functions.
With over a decade of expertise in burner R&D and data analysis from 300+ application cases, our system adapts intelligently to different combustion modes, delivering efficiency and reliability worry-free.

Patented Technology for Temperature Control
Employing our self-developed patented aggregate temperature measurement technology, the system is operable with just one button. It even auto-adjusts parameters so newcomers can swiftly become experts.

Intelligent Control Design for Optimal Energy Efficiency
Our sophisticated intelligent air distribution and automatic temperature control, combined with constant pressure and current atomization, ensure precise temperature management and stable, low-emission combustion.

Comprehensive Monitoring & Intelligent Security
Every crucial unit is equipped with intelligent multi-detection and safety interlocking mechanisms, offering flawless safety measures and worry-free production.

Unmatched Stability and Longevity
Using the 4000 model as a benchmark, with a rated output of 320t/h, it consistently produces 320,000 tons, and astonishingly reaches up to 400,000 tons seamlessly on construction sites without a hitch.

Company Profile

After Sales Service

FAQ

1 : Are you original manufacture?
A:Yes. we are NFLG, an official leading manufacture in construction machinery in China.
Core products cover:
A. Asphalt Mixing, Concrete Mixing and Dry Mortar Mixing (Engineering Mixing);
B. Mobile Crusher & Screen, Stationary Crusher & Screen and Sand Making and Shaping Equipment (Materials Processing);
C. Construction Waste Processing Solution, Waste Sludge & Soil Recycling Solution and Decoration Waste Processing Solution(Construction Waste Processing).
2:What kind of payment can be accepted?
A:Normally we can work on T/T term or L/C term.
3:Do you provide equipment operation training?
A:Yes. We can send professional engineers to the working site for equipment installation, adjustment, and operation training.
4:What about the delivery time?
A:45 days after receving the deposit.
5:What about the warranty time?
A:12 months after shipment.
6.What about the Minimum Order Quantity?
A:The MOQ is 1 pcs.