LBNZ
Counter-Flow Integrated Asphalt Mixing Plant
Recycled materials are heated efficiently by a counter-flow system, ensuring superior thermal efficiency and reduced fuel consumption.
Featuring a robust steel structure hot blast stove, this plant boasts low noise levels and minimal maintenance costs.
Engineered for maximum economic benefit, it allows for the inclusion of a large proportion of recycled materials.
Designed with full environmental protection, this plant meets the highest eco-friendly standards.
Model |
LBNZ2000 |
LBNZ3000 |
LBNZ4000 |
LBNZ5000 |
Cold material bin: quantity x volume |
5 * 20m³ |
5 * 20m³ |
6 * 20m³ |
6 * 20m³ |
Recycling cold material bin:quantity x volume |
3 * 9m³ |
3 * 9m³ |
3 * 9m³ |
3 * 9m³ |
Dryer dimension: diameter x length |
2.25m * 9m |
2.5m * 10m |
2.8m *11m |
2.9m * 12.5m |
Recycling dryer dimension:diameter x length |
1.7m * 8m |
2.2m * 9m |
2.5m * 11m |
2.5m * 14m |
Dryer maximum capacity (moisture content 5%) |
160t/h |
240t/h |
320t/h |
400t/h |
Recycling dryer maximum capacity (moisture content 3%) |
120t/h |
120t/h |
160t/h |
200t/h |
Fuel |
Light oil/ heave oil gas(optional) |
Dust remover |
Gravity dust removal + bag filter dust removal |
The capacity of mixer(optional larger model) |
3t |
4t |
5.5t |
6.5t |
Mixing method |
Horizontal twin shaft forced mixing |
Finished product bin capacity |
19m³ + 19m³ |
22m³ + 22m³ |
30m³ + 30m³ |
30m³ + 30m³ |
Control system |
Cloud interconnection, dual-computer sychronous control system |
Recycling addition ratio |
50% |
The addition ratio can be determined according to factors such as raw material gradation, capacity and recycling capacity, mixing time, etc. |
Standard condition rated capacity |
160t/h |
240t/h |
320t/h |
400t/h |
Standard condition recycling rated capacity |
120-130t/h |
120-130t/h |
160-180t/h |
200-220t/h |
Standard condition recycling addition ratio 50% capacity |
240-260t/h |
240-260t/h |
320-360t/h |
400-440th |
Optional recycling capacity |
120t/h,160t/h |
120t/h,160t/h,200t/h |
160t/h,200t/h,240t/h |
200t/h,240t/h |
Standard area |
51m * 49m |
Cold aggregate bin
1. The belt feeder incorporates advanced frequency conversion control, enabling precise speed regulation based on output settings and ratio requirements;
2. The sand bin features both internal vibration and gas cannon type arch-breaking devices, ensuring no material retention and eliminating the need for manual extraction;
3. Equipped with an intelligent sound and light alarm system for immediate notification of material shortages;
4. The top section includes a protective grid to prevent the entry of large aggregates and debris.
Belt conveyors
1. Innovatively designed patented interchangeable friction plate rubber-coated drum, allowing for quick and effortless replacement;
2. Polyurethane wear-resistant belt cleaner, modular and multi-piece for easy interchangeability without damaging the belt;
3. Enhanced safety with a manual emergency pull switch and alarm device;
4. Inclined belt conveyor equipped with a screening mechanism to prevent oversized materials and debris.
Vibrating screen
1. The vibrating screen shell is embedded with thermal insulation rock wool, ensuring effective noise reduction and thermal insulation;
2. The high-efficiency vibration motor directly drives the screen body, offering maintenance-free operation and extended service life;
3. Exceptional screening efficiency of ≥95%, with adjustable screen mesh tension for easy operation.
Hot aggregate bin
1. Smartly arranged bin structure with anti-wear features;
2. Each bin is equipped with a continuous material level meter, a temperature sensor in the sand bin, and a computerized display;
3. Real-time sampling port configured for safety and convenience;
4. Dual-function discharge door with coarse and fine discharge capabilities, ensuring precise aggregate feeding;
5. Equipped with overflow and negative pressure pipe channels.
Mixer
1. Utilizes high-speed end flexible synchronous drive for superior performance;
2. Intermittent screw arrangement enables powerful three-dimensional mixing, resulting in short mixing times and high efficiency;
3. Original wear-resistant paddles and liners from the esteemed Swedish AB BRUZAHOLMSBRUK company, ensuring exceptional durability;
4. Multiple ports reserved for the mixer, allowing the addition of hot RAP, wood fiber, foamed bitumen, etc.
Finished product bin
1. Versatile design with bottom-mounted or side-mounted options, fully expandable;
2. Includes a dedicated waste bin;
3. Fully sealed finished product bin with optional mixer discharge port dust collecting cover, effectively reducing blue smoke and dust emissions for a more environmentally friendly operation;
4. Electrically heated discharge door with adjustable temperature settings to prevent material sticking at the outlet;
5. Discharge position indicator light to guide trucks efficiently to the correct discharge area.
Dryer
1. Driven by internationally renowned brand shaft-mounted motor reducers, ensuring ease of operation;
2. Optimized lifting blade design for uniform heating and high energy efficiency;
3. Thermal insulation material and stainless steel cladding minimize heat loss effectively;
4. Precisely assembled through strict calculation and laser positioning, ensuring stability and reliability in operation.
5. The revolutionary patented dryer technology achieves an impressive 10% energy savings compared to traditional dryers, making it a groundbreaking innovation in energy efficiency.
Dust Collection System
1. Advanced two-stage dust removal system ensures compliance with stringent European emission standards;
2. Efficient rotary air blowing mechanism designed for superior energy conservation and high operational efficiency;
3. Dependable and robust key components guarantee long-lasting performance;
4. Comprehensive safety protection features, coupled with intelligent inspection systems, ensure maximum operational security.
Cutting-Edge Intelligent CNC Burner
Adapts seamlessly to various working conditions with intelligent adjustments
Leveraging over a decade of burner R&D experience and analyzing data from over 300 application cases, this system intuitively adjusts to various combustion modes based on different working conditions and oil types, ensuring worry-free and highly efficient operation.
Innovative Patented Technology for Precise Material Temperature Control
Our proprietary aggregate temperature measurement technology, patented for its unique capabilities, allows for one-button operation and automatic parameter adjustments, enabling even newcomers to quickly achieve expert-level proficiency.
Smart Control Design for Enhanced Energy Efficiency and Reduced Consumption
Featuring intelligent air distribution, automatic temperature control, constant pressure atomization ratio, automatic oil temperature preheating, and constant temperature regulation, our multi-loop intelligent control schemes ensure precise temperature management, stable combustion, and minimal emissions.
Comprehensive Monitoring for Intelligent Safety Assurance
Every crucial unit is equipped with multiple intelligent detection mechanisms and a safety interlocking system, providing thorough safety measures for worry-free production.
Unmatched Stability and Extended Service Life
For instance, our 4000 model, designed with a rated output of 320t/h, can consistently produce 320,000 tons and achieve up to 400,000 tons of continuous production without failures in construction site applications.
1: Are you the original manufacturer?
A: Yes, we are NFLG, a distinguished leading manufacturer of construction machinery in China.
Our core products encompass:
A. Asphalt Mixing, Concrete Mixing, and Dry Mortar Mixing (Engineering Mixing);
B. Mobile Crusher & Screen, Stationary Crusher & Screen, and Sand Making & Shaping Equipment (Materials Processing);
C. Construction Waste Processing Solutions, Waste Sludge & Soil Recycling Solutions, and Decoration Waste Processing Solutions (Construction Waste Processing).
2: What kinds of payment can be accepted?
A: We typically work on T/T terms or L/C terms.
3: Do you provide equipment operation training?
A: Absolutely. We can dispatch professional engineers to the site for equipment installation, adjustments, and comprehensive operation training.
4: What about the delivery time?
A: Delivery is typically 45 days after receiving the deposit.
5: What about the warranty period?
A: Our warranty period is 12 months after shipment.
6: What is the Minimum Order Quantity?
A: The MOQ is 1 piece.