LBNZ
Counter-Flow Integrated Asphalt Mixing Plant
Experience exceptional performance with our counter-flow heated recycled material system, delivering unmatched thermal efficiency and significantly reduced fuel consumption.
Our steel structure hot blast stove is engineered for low noise and minimal maintenance costs, ensuring a seamless operation.
Maximize your investment with the ability to add a large proportion of recycled materials, resulting in outstanding economic benefits.
Designed with full environmental protection in mind, our plant ensures sustainable and eco-friendly operations.
Model |
LBNZ2000 |
LBNZ3000 |
LBNZ4000 |
LBNZ5000 |
Cold material bin: quantity x volume |
5 * 20m³ |
5 * 20m³ |
6 * 20m³ |
6 * 20m³ |
Recycling cold material bin:quantity x volume |
3 * 9m³ |
3 * 9m³ |
3 * 9m³ |
3 * 9m³ |
Dryer dimension: diameter x length |
2.25m * 9m |
2.5m * 10m |
2.8m *11m |
2.9m * 12.5m |
Recycling dryer dimension:diameter x length |
1.7m * 8m |
2.2m * 9m |
2.5m * 11m |
2.5m * 14m |
Dryer maximum capacity (moisture content 5%) |
160t/h |
240t/h |
320t/h |
400t/h |
Recycling dryer maximum capacity (moisture content 3%) |
120t/h |
120t/h |
160t/h |
200t/h |
Fuel |
Light oil/ heave oil gas(optional) |
Dust remover |
Gravity dust removal + bag filter dust removal |
The capacity of mixer(optional larger model) |
3t |
4t |
5.5t |
6.5t |
Mixing method |
Horizontal twin shaft forced mixing |
Finished product bin capacity |
19m³ + 19m³ |
22m³ + 22m³ |
30m³ + 30m³ |
30m³ + 30m³ |
Control system |
Cloud interconnection, dual-computer sychronous control system |
Recycling addition ratio |
50% |
The addition ratio can be determined according to factors such as raw material gradation, capacity and recycling capacity, mixing time, etc. |
Standard condition rated capacity |
160t/h |
240t/h |
320t/h |
400t/h |
Standard condition recycling rated capacity |
120-130t/h |
120-130t/h |
160-180t/h |
200-220t/h |
Standard condition recycling addition ratio 50% capacity |
240-260t/h |
240-260t/h |
320-360t/h |
400-440th |
Optional recycling capacity |
120t/h,160t/h |
120t/h,160t/h,200t/h |
160t/h,200t/h,240t/h |
200t/h,240t/h |
Standard area |
51m * 49m |
Cold Aggregate Bin
1. The belt feeder adopts advanced frequency conversion control, enabling precise speed regulation according to output settings and ratio requirements.
2. The sand bin features both an internal vibration arch-breaking device and a gas cannon type arch breaker. This ensures no retention and eliminates the need for manual material extraction.
3. Equipped with a sound and light alarm function to signal material shortage, ensuring continuous operation.
4. The top is fitted with a protective grid to prevent large aggregates and debris from entering.
Belt Conveyors
1. Patented interchangeable friction plate rubber-coated drum for instant, hassle-free replacement.
2. Polyurethane wear-resistant belt cleaner, modular and multi-piece for easy replacement and belt protection.
3. Manual emergency pull switch and integrated alarm device for enhanced safety.
4. The inclined belt conveyor includes a screen to filter out oversized materials and debris, maintaining smooth operation.
Vibrating Screen
1. The vibrating screen shell is insulated with thermal rock wool, providing noise reduction and thermal insulation.
2. High-efficiency vibration motor directly drives the screen body, offering maintenance-free operation and extended service life.
3. Achieves screening efficiency of ≥95%. The tension of the screen mesh is easily identifiable and user-friendly.
Hot Aggregate Bin
1. Bins are strategically arranged with anti-wear structures for durability.
2. Each bin is equipped with a continuous material level meter and a temperature sensor in the sand bin, displayed on the computer screen.
3. Real-time sampling port configuration ensures safety and convenience.
4. The discharge door features a long and short double-door design for coarse and fine discharge, enabling accurate aggregate feeding.
5. Equipped with an overflow pipeline and negative pressure pipe channel for efficient operation.
Mixer
1. Utilizes a high-speed, flexible synchronous drive for superior performance.
2. Intermittent screw arrangement provides robust three-dimensional mixing, resulting in short mixing times and high efficiency.
3. Original wear-resistant paddles and liners from Swedish AB BRUZAHOLMSBRUK company offer exceptional durability.
4. Various ports are reserved for adding hot RAP, wood fiber, foamed bitumen, and more, to the mixer.
Finished Product Bin
1. Bottom-mounted and side-mounted options available, with expandable capacity.
2. Includes a dedicated waste bin for optimal waste management.
3. Fully sealed finished product bin. The mixer discharge port can be fitted with a dust collecting cover to effectively reduce blue smoke and dust emission, ensuring environmental friendliness.
4. The discharge door is electrically heated with an adjustable temperature setting to prevent material sticking at the outlet.
5. Discharge position indicator light assists trucks in aligning correctly and speedily for discharge.
Dryer
1. Utilizes four internationally renowned brand shaft-mounted motor reducers for effortless driving of the dryer.
2. Optimized lifting blade design ensures uniform heating and maximizes heat energy utilization.
3. The dryer is insulated with thermal materials and stainless steel cladding, effectively minimizing heat loss.
4. Through meticulous calculations and precise laser-aligned assembly, our plant ensures unwavering stability and exceptional reliability in operation.
5. With our exclusive patented dryer technology, energy consumption is reduced by an impressive 10% compared to traditional models.
Advanced Dust Collector
1. Dual-stage dust removal adhering to European emission standards for pristine environmental safety.
2. Rotary air blowing mechanism designed for superior energy savings and outstanding efficiency.
3. Robust key components that guarantee reliability and long-lasting durability.
4. Comprehensive security protection with sophisticated intelligent inspection systems.
Cutting-Edge Intelligent CNC Burner
Adaptable to a variety of working conditions with dynamic intelligent adjustments.
Leveraging over a decade of burner innovation and analyzing data from 300+ applications, our system seamlessly adapts to diverse fuel types and operational conditions, delivering hassle-free and efficient performance.
Exclusive Patented Technology for Precise Material Temperature Control
Our proprietary aggregate temperature measurement technology allows for one-touch operation and automatic parameter adjustments, empowering new operators to achieve expert-level mastery swiftly.
Intelligent Control Design for Maximum Energy Efficiency and Consumption Minimization
Featuring intelligent air distribution, automated temperature control, steady atomization pressure, and automatic oil preheating, our multi-loop intelligent systems ensure precise temperature regulation, stable combustion, and minimal emissions.
Comprehensive Monitoring with Intelligent Safety Measures
Each critical unit incorporates advanced multi-detection and safety interlocking mechanisms, ensuring impeccable safety and worry-free production.
Consistent Production and Exceptional Longevity
Taking the 4000 model as an exemplar, with a rated output of 320t/h, it steadfastly produces 320,000 tons and can achieve continuous production of up to 400,000 tons without disruptions in construction site applications.
![Energy-Efficient Asphalt Mixing Plant with Recycling Cold Material Bin and Warranty](//www.micstatic.com/athena/img/transparent.png)
1 : Are you the original manufacturer?
A: Yes, we are NFLG, a premier leading manufacturer in the construction machinery industry in China.
Our Core Products Include:
A. Asphalt Mixing, Concrete Mixing, and Dry Mortar Mixing (Engineering Mixing);
B. Mobile Crusher & Screen, Stationary Crusher & Screen, and Sand Making and Shaping Equipment (Materials Processing);
C. Construction Waste Processing Solutions, Waste Sludge & Soil Recycling Solutions, and Decoration Waste Processing Solutions (Construction Waste Processing).
2: What types of payment terms do you accept?
A: We typically accept T/T (Telegraphic Transfer) or L/C (Letter of Credit) terms.
3: Do you offer equipment operation training?
A: Yes, we provide professional engineers for on-site equipment installation, adjustments, and comprehensive operation training.
4: What is the estimated delivery time?
A: Delivery is expected within 45 days after receiving the deposit.
5: How long is the warranty period?
A: The warranty period is 12 months from the date of shipment.
6: What is the Minimum Order Quantity (MOQ)?
A: The MOQ is 1 piece.