Reliable Bitumen Mixing Plant for High Efficiency and Performance

• After-sales Service: Full Life Cycle Industrial Services
• Warranty: 1 Year
• Type: Asphalt Mixing Plant
• Model NO.: RAPR120
• Object: Asphalt Concrete Pavement
• Moving Type: Fixed
• Mixing Method: Continuous Drum
• Automatic Grade: Automatic
• Product Capacity: 120t/H
• Certification: ISO9001: 2000, CE
• Condition: New
• Installed Power: 370kw
• Unique Selling Point: Energy Saving
• Warranty of Core Components: 1 Year
• Name: Rap Aggregate Recycling Plant
• Video Outgoing-Inspection: Provided
• Feeding Particle Size: ≤40mm
• Dust Removal Area: 240m²
• Machinery Test Report: Provided
• Transport Package: Wooden Box, Steel Frame
• Trademark: NFLG
• Origin: Fujian, China
• Production Capacity: 1 Piece/Month

Product Description

RAP
Aggregate recycling plant
Ingeniously harness advanced physical methodologies to proficiently separate aged bitumen, and seasoned aggregates within recycled materials, ensuring meticulous refinement.
Adeptly break down compacted materials and eradicate any misleading particles present in RAP, maximizing purity;
Guarantee the superior quality of Asphalt mixtures even when incorporating substantial amounts of recycled materials, maintaining integrity and performance;
Implement a centralized dust removal system to steadfastly uphold environmental standards, while acquiring recyclable powder enriched with a high content of bitumen, enhancing sustainability.

Product Description

Product Parameters

Model	RAPR120
Capacity (moisture content <2%)	120t/h
Feeding particle size	≤40mm
Dust removal area	240m²
Installed power	370kW
Finished particle size	0-3mm; 0-5mm; 3-5mm; 5-10mm; 10-16mm; 16-25mm

Detailed Photos

Cold aggregate bin
1. Experience cutting-edge innovation with our belt feeder, which integrates frequency conversion control. This enables precise speed regulation tailored to your specified output and ratio, ensuring seamless operation;
2. The sand bin is masterfully engineered with an internal vibration-type arch-breaking device and a gas cannon-type arch-breaking device, guaranteeing zero material retention and eliminating the need for manual extraction;
3. Stay ahead of potential shortages with our advanced sound and light alarm function, crafted to alert you promptly, minimizing interruptions;
4. A state-of-the-art grid adorns the top, meticulously designed to prevent the intrusion of large aggregates and debris, safeguarding the system;

Belt conveyors
1. Discover versatility with our patented interchangeable friction plate rubber-coated drum, engineered for swift and effortless replacement, enhancing longevity and performance;
2. Our polyurethane wear-resistant belt cleaner, featuring a modular, multi-piece design, delivers unmatched durability without compromising the belt, providing optimal maintenance;
3. Prioritize safety with our manual emergency pull switch and integrated alarm device, designed to ensure rapid response during unexpected situations;
4. Our inclined belt conveyor is fortified with a precision screen to block oversized materials and sundries, ensuring a smooth operational flow;

Vibrating screen
1. The vibrating screen is enveloped with a layer of thermal insulation rock wool, expertly crafted to minimize noise and maintain thermal efficiency;
2. Boasting a high transmission efficiency, the vibration motor directly powers the screen body, offering a maintenance-free and extended service life;
3. With an impressive screening efficiency of ≥95%, our system features easily adjustable screen mesh tension, simplifying operations;

Hot aggregate bin
1. Designed with precision, our bin arrangement includes an anti-wear structure, ensuring long-term durability;
2. Each bin is equipped with a continuous material level meter, while a temperature sensor in the sand bin provides real-time updates on the computer display;
3. Enjoy safety and convenience with our real-time sampling port, designed to streamline your processes;
4. The discharge door's innovative long and short double door design offers both coarse and fine discharge capabilities, ensuring precise aggregate feeding;
5. Our system includes an overflow pipeline and a negative pressure pipe channel, enhancing operational reliability;

Mixer
1. Experience superior efficiency with our high-speed end flexible synchronous drive, engineered for peak performance;
2. The intermittent screw arrangement facilitates robust three-dimensional mixing, significantly reducing mixing time while boosting efficiency;
3. Our paddles and liners, crafted by the renowned Swedish AB BRUZAHOLMSBRUK company, exhibit exceptional wear-resistant performance, ensuring longevity;
4. Multiple ports are strategically reserved for the mixer, allowing for the seamless addition of hot RAP, wood fiber, foamed bitumen, and more;

Finished product bin
1. Our finished product bin offers flexibility with bottom-mounted or side-mounted options, expandable according to your needs;
2. Equipped with a waste bin, our design ensures a clean and efficient operation;
3. Our fully sealed finished product bin, complete with a dust collecting cover at the mixer's discharge port, effectively minimizes blue smoke and dust emission, promoting environmental responsibility;
4. With an electrically heated discharge door, the adjustable heating temperature prevents material sticking, ensuring smooth operations;
5. The discharge position indicator light expertly guides trucks for precise and expedited unloading, enhancing efficiency;

Dryer
1. Our dryer is powered by four globally recognized brand shaft-mounted motor reducers, providing effortless and reliable operation;
2. The optimized lifting blade design ensures uniform heating and high heat energy utilization, enhancing efficiency;
3. Thermal insulation material and stainless steel cladding envelop the dryer, significantly reducing heat loss and maximizing performance;
4. Meticulously assembled through strict calculation and laser positioning, our dryer promises stable use and dependable performance;
5. Our innovative, patented new dryer technology leads the industry by cutting energy consumption by a remarkable 10% compared to our previous models. Experience unparalleled efficiency with our advanced design.

Dust Collector
1. Enjoy a cleaner, greener environment with our two-stage dust removal system that meets stringent European emission standards.
2. Benefit from our state-of-the-art rotary air blowing technology, designed for superior energy savings and optimal performance efficiency.
3. Our plant is equipped with key accessories that are built to last, ensuring reliability and durability in every operation.
4. With intelligent inspection and robust security protection, we prioritize safety, allowing for worry-free operation.

Intelligent CNC Burner
Adapt to a variety of working conditions with our intelligent adjustment technology, ensuring precision and performance.
Leveraging over a decade of R&D and extensive data from 300+ applications, our system intuitively adapts to different combustion modes and oil types, offering seamless and efficient operation tailored to any scenario.

Patented Technology for Material Temperature Control
Our self-developed, patented aggregate temperature measurement technology allows for effortless one-button operation and automatic parameter adjustments. It simplifies the process, enabling newcomers to quickly excel.

Intelligent Control Design for Energy Efficiency
Our intelligent control system offers precise air distribution, automatic temperature adjustment, and constant pressure atomization. With multi-closed-loop control schemes, we guarantee stable combustion, accurate temperature management, and low emissions.

Comprehensive Monitoring for Enhanced Security
Each critical unit features multiple intelligent detection and safety interlock mechanisms, ensuring comprehensive safety measures and peace of mind during production.

Uninterrupted Production and Extended Longevity
Take, for instance, our robust 4000 model: with a rated output of 320t/h, it flawlessly delivers 320,000 tons of continuous production, and can extend up to 400,000 tons without hiccup, ensuring consistent performance in demanding construction environments.

Company Profile

After Sales Service

FAQ

1 : Are you original manufacture?
A:Yes. we are NFLG, an official leading manufacture in construction machinery in China.
Core products cover:
A. Asphalt Mixing, Concrete Mixing and Dry Mortar Mixing (Engineering Mixing);
B. Mobile Crusher & Screen, Stationary Crusher & Screen and Sand Making and Shaping Equipment (Materials Processing);
C. Construction Waste Processing Solution, Waste Sludge & Soil Recycling Solution and Decoration Waste Processing Solution(Construction Waste Processing).
2:What kind of payment can be accepted?
A:Normally we can work on T/T term or L/C term.
3:Do you provide equipment operation training?
A:Yes. We can send professional engineers to the working site for equipment installation, adjustment, and operation training.
4:What about the delivery time?
A:45 days after receving the deposit.
5:What about the warranty time?
A:12 months after shipment.
6.What about the Minimum Order Quantity?
A:The MOQ is 1 pcs.