High Performance Asphalt Mixing Plant Designed for Modern Needs

• After-sales Service: Full Life Cycle Industrial Services
• Warranty: 1 Year
• Type: Asphalt Mixing Plant
• Model NO.: RAPR120
• Object: Asphalt Concrete Pavement
• Moving Type: Fixed
• Mixing Method: Continuous Drum
• Automatic Grade: Automatic
• Product Capacity: 120t/H
• Certification: ISO9001: 2000, CE
• Condition: New
• Installed Power: 370kw
• Unique Selling Point: Energy Saving
• Warranty of Core Components: 1 Year
• Name: Rap Aggregate Recycling Plant
• Video Outgoing-Inspection: Provided
• Feeding Particle Size: ≤40mm
• Dust Removal Area: 240m²
• Machinery Test Report: Provided
• Transport Package: Wooden Box, Steel Frame
• Trademark: NFLG
• Origin: Fujian, China
• Production Capacity: 1 Piece/Month

Product Description

RAP
Aggregate Recycling Plant
With innovative ingenuity, we deploy advanced physical methods to adeptly segregate aged bitumen, as well as timeworn aggregates from recycled materials; achieving seamless separation.
Masterfully dismantle compacted materials, ensuring the eradication of deceptive particles within the RAP;
Guarantee the superior quality of the asphalt mixture even when integrating substantial portions of recycled materials;
Implement a robust centralized dust removal system, dedicated to upholding environmental standards while acquiring reclaimed powder rich in bitumen content, enhancing sustainability.

Product Description

Product Parameters

Model	RAPR120
Capacity (moisture content <2%)	120t/h
Feeding particle size	≤40mm
Dust removal area	240m²
Installed power	370kW
Finished particle size	0-3mm; 0-5mm; 3-5mm; 5-10mm; 10-16mm; 16-25mm

Detailed Photos

Cold Aggregate Bin
1. The belt feeder is a marvel of modern engineering, featuring state-of-the-art frequency conversion control. Its speed regulation is seamlessly adjusted in accordance to the output settings and specific ratio demands, ensuring optimal performance at every stage.
2. Experience unparalleled efficiency with the sand bin, equipped with an internal vibration arch breaking device and a gas cannon type arch breaking device. This innovative setup prevents material retention, eliminating the need for manual material extraction.
3. Enhanced safety and convenience with an integrated sound and light alarm system alerting you to material shortages, allowing you to address issues proactively.
4. Engineered for excellence, the top of the bin features a robust grid designed to thwart the entry of oversized aggregates and debris, maintaining the purity of materials throughout the process.

Belt Conveyors
1. Discover the patented interchangeable friction plate rubber-coated drum, which allows for instant replacement, minimizing downtime and maximizing productivity.
2. Our belt cleaner is crafted from premium polyurethane for wear resistance. Its multi-piece, modular interchangeable design ensures it is gentle on the belt, extending the life of your equipment.
3. Prioritize safety with a manual emergency pull switch and an integrated alarm device, providing peace of mind and immediate response capability.
4. The inclined belt conveyor is ingeniously equipped with a screen to filter out oversized materials, keeping your operations smooth and efficient.

Vibrating Screen
1. The vibrating screen shell is expertly clad with thermal insulation rock wool, providing superior noise reduction and thermal insulation, keeping operations quiet and energy-efficient.
2. The vibration motor directly powers the screen body, delivering high transmission efficiency with a maintenance-free and long-lasting service life, setting a new standard in durability.
3. With a screening efficiency of ≥95%, the tension of the screen mesh is easily identifiable and managed, simplifying operations and enhancing productivity.

Hot Aggregate Bin
1. Each bin is thoughtfully designed with an anti-wear structure, ensuring longevity and consistent performance throughout its use.
2. Advanced monitoring technology with continuous material level meters and a temperature sensor in the sand bin allows for real-time computer display, keeping you informed and in control.
3. Safety and convenience are paramount with a real-time sampling port, ensuring you can monitor and maintain quality effortlessly.
4. The discharge door's innovative long and short double door configuration offers precise aggregate feeding by enabling both coarse and fine discharge.
5. Equipped with strategically designed overflow pipelines and negative pressure pipe channels to maintain optimal efficiency and safety.

Mixer
1. Embrace cutting-edge technology with our high-speed end flexible synchronous drive, enabling pinnacle efficiency and precision.
2. The mixer features an intermittent screw arrangement, delivering robust three-dimensional mixing with remarkably short mixing times, driving productivity to new heights.
3. Featuring the original wear-resistant paddles and liners from Swedish AB BRUZAHOLMSBRUK, this mixer exhibits outstanding wear-resistant performance, significantly extending equipment life.
4. The mixer is versatile, equipped with various ports to incorporate hot RAP, wood fiber, foamed bitumen, and more, catering to your diverse production needs.

Finished Product Bin
1. The bin design is flexible, with bottom-mounted and side-mounted options, allowing for expansion and adaptation to your production requirements.
2. An integrated waste bin ensures an eco-friendly operation, promoting sustainability in every process.
3. The fully sealed finished product bin and optional dust collecting cover at the mixer's discharge port effectively curtail blue smoke and dust emissions, championing environmental stewardship.
4. The discharge door features adjustable electric heating, preventing material sticking at the outlet, ensuring a seamless flow of operations.
5. The discharge position indicator light assists in guiding vehicles to the correct discharge area swiftly and accurately, enhancing logistical efficiency.

Dryer
1. Driven by four internationally acclaimed shaft-mounted motor reducers, the dryer operates with ease, reliability, and exceptional performance.
2. With an optimized lifting blade design, the dryer ensures uniform heating, maximizing heat energy utilization for superior efficiency.
3. The dryer features a thermal insulation layer and stainless steel cladding, effectively minimizing heat loss and conserving energy, delivering cost-effective operations.
4. Meticulously engineered through precise calculations and advanced laser positioning assembly, this product ensures unwavering stability and uncompromised reliability during operation.
5. Our innovative, patented dryer technology boasts a remarkable 10% energy saving compared to traditional models, setting a new standard for efficiency.

Dust Collector
1. Featuring a dual-stage dust removal system that meets stringent European emission standards for cleaner, greener operation.
2. Achieve energy conservation and enhanced efficiency with our rotary air blowing mechanism, a hallmark of superior engineering.
3. Our components are not just reliable; they are built to last, ensuring prolonged durability and exceptional performance.
4. Equipped with advanced security features and intelligent inspection systems for heightened safety and peace of mind.

Intelligent CNC Burner
Seamlessly adapts to various operational conditions with intelligent, real-time adjustments for optimal performance.
Drawing on over a decade of R&D and insights from 300+ applications, the system intelligently manages combustion modes across diverse conditions and oil types, ensuring seamless, efficient, and worry-free operation.

Patented Technology for Material Temperature Control
Leverage our proprietary, patented aggregate temperature measurement technology for effortless operation-simply press one button, and watch as the system auto-adjusts parameters, transforming novices into experts in no time.

Intelligent Control Design for Energy Efficiency and Reduced Consumption
Our multi-loop intelligent control strategy encompasses intelligent air distribution, automatic temperature and oil preheating controls, and constant pressure and current atomization, ensuring precise temperature management and stable, low-emission combustion.

Comprehensive Monitoring for Intelligent Security
State-of-the-art safety measures include intelligent detection and safety interlocking mechanisms for each critical unit, providing unparalleled safety and peace of mind during production.

Reliable Production with Extended Service Life
Take our Model 4000 as an illustration: with a rated throughput of 320t/h, it consistently delivers 320,000 tons of production, extending up to 400,000 tons without failure under real-world site conditions.

Company Profile

After Sales Service

FAQ

1 : Are you original manufacture?
A:Yes. we are NFLG, an official leading manufacture in construction machinery in China.
Core products cover:
A. Asphalt Mixing, Concrete Mixing and Dry Mortar Mixing (Engineering Mixing);
B. Mobile Crusher & Screen, Stationary Crusher & Screen and Sand Making and Shaping Equipment (Materials Processing);
C. Construction Waste Processing Solution, Waste Sludge & Soil Recycling Solution and Decoration Waste Processing Solution(Construction Waste Processing).
2:What kind of payment can be accepted?
A:Normally we can work on T/T term or L/C term.
3:Do you provide equipment operation training?
A:Yes. We can send professional engineers to the working site for equipment installation, adjustment, and operation training.
4:What about the delivery time?
A:45 days after receving the deposit.
5:What about the warranty time?
A:12 months after shipment.
6.What about the Minimum Order Quantity?
A:The MOQ is 1 pcs.