Top-Quality Asphalt Concrete Mixing Plant for Reliable Bitumen Production

Product Description

RAP
Aggregate Recycling Plant
Ingeniously harness physical methods to efficiently separate aged bitumen and worn aggregates within recycled resources;
Proficiently dismantle compacted materials and eradicate pseudo particles in RAP;
Guarantee superior quality of the Asphalt mixture when incorporating a substantial proportion of recycled constituents;
Implement a centralized dust removal system to uphold environmental sustainability and procure recycled powder enriched with high bitumen content.

Product Description

Product Parameters

Model	RAPR120
Capacity (moisture content <2%)	120t/h
Feeding particle size	≤40mm
Dust removal area	240m²
Installed power	370kW
Finished particle size	0-3mm; 0-5mm; 3-5mm; 5-10mm; 10-16mm; 16-25mm

Detailed Photos

Cold Aggregate Bin
1. The belt feeder employs cutting-edge frequency conversion control, allowing for precise speed adjustments to meet output settings and ratio requirements, ensuring seamless operations.
2. Our sand bin is enhanced with both an internal vibration-based and a gas cannon type arch-breaking device, ensuring no material retention and eliminating the need for manual extraction.
3. Equipped with an advanced sound and light alarm system that alerts for any material shortage, keeping operations smooth and uninterrupted.
4. The top is intelligently designed with a grid, effectively preventing the entry of large aggregates and unwanted sundries.

Belt Conveyors
1. Featuring a patented interchangeable friction plate with a rubber-coated drum, allowing for instant replacement to minimize downtime.
2. The multi-piece, module-interchangeable polyurethane wear-resistant belt cleaner is designed to protect the belt while ensuring durability.
3. Includes a manual emergency pull switch and a sophisticated alarm device for enhanced safety measures.
4. The inclined belt conveyor is equipped with a screen to efficiently filter out oversized materials and sundries, maintaining quality.

Vibrating Screen
1. Our vibrating screen shell is lined with thermal insulation rock wool, providing superior noise reduction and thermal protection.
2. The high-efficiency vibration motor directly drives the screen body, offering maintenance-free operation and extended service life.
3. Achieving a screening efficiency of ≥95%, the screen mesh tension is easily identifiable for seamless operations.

Hot Aggregate Bin
1. Thoughtfully arranged bins feature an anti-wear structure to ensure longevity and performance.
2. Each bin is equipped with a continuous material level meter; a temperature sensor in the sand bin provides real-time data on the computer display.
3. The real-time sampling port is configured for safety and convenience, optimizing operational efficiency.
4. The discharge door features a long and short double-door design, enabling coarse and fine discharge for precise aggregate feeding.
5. Includes an overflow pipeline and a negative pressure pipe channel, ensuring efficient and controlled operations.

Mixer
1. Utilizing a high-speed end flexible synchronous drive, ensuring smooth and efficient mixing operations.
2. Our innovative intermittent screw arrangement delivers robust three-dimensional mixing, achieving high efficiency with reduced mixing time.
3. Equipped with original wear-resistant paddles and liners from Swedish AB BRUZAHOLMSBRUK company, offering exceptional durability against wear.
4. The mixer is versatile with reserved ports for adding hot RAP, wood fiber, foamed bitumen, and more, enhancing capabilities.

Finished Product Bin
1. Available in bottom-mounted and side-mounted options, with the flexibility to expand as needed.
2. Comes with an integrated waste bin for efficient waste management and operational cleanliness.
3. The fully sealed finished product bin, with an optional dust collecting cover at the mixer discharge port, significantly reduces blue smoke and dust emissions for an eco-friendly operation.
4. The discharge door is electrically heated with adjustable heating temperature, effectively preventing material sticking at the outlet.
5. Equipped with a discharge position indicator light to guide the truck accurately and swiftly to the correct discharge area.

Dryer
1. Driven by four internationally renowned brand shaft-mounted motor reducers, the dryer ensures easy and reliable operation.
2. The lifting blade design has been optimized for more uniform heating and higher heat energy utilization.
3. The dryer is insulated with thermal material and covered with stainless steel cladding to maximize heat retention and efficiency.
4. Through rigorous calculations and precision laser positioning assembly, our equipment ensures unwavering stability and exceptional reliability during operation, delivering consistent performance every time;
5. Our innovative patented dryer technology offers an impressive 10% energy savings compared to traditional models, revolutionizing efficiency and sustainability in drying processes.

Dust collector
1. Experience superior air quality with our two-stage dust removal system, expertly engineered to meet stringent European emission standards;
2. Embrace energy efficiency and high performance with our rotary air blowing technology, setting new standards for operational excellence;
3. With key components crafted for durability, our system promises reliable, long-lasting performance that you can trust;
4. Our state-of-the-art security protection and intelligent inspection systems ensure safety and seamless operation, allowing peace of mind every step of the way.

Intelligent CNC Burner
Adaptable to a variety of operational scenarios, our intelligent systems provide precise adjustments tailored to each condition;
Leveraging over a decade of expertise in burner R&D and insights from 300+ application case studies, our system effortlessly adapts to varying combustion requirements, ensuring efficiency and reliability without hassle.

Patented technology, control material temperature
Harness the power of our self-developed patented aggregate temperature measurement technology, allowing for one-button operation and automatic parameter adjustment, transforming newcomers into seasoned experts effortlessly.

Intelligent control design, energy saving and consumption reduction
With intelligent air distribution, precise automatic temperature control, and consistent atomization ratios, our multi-loop control systems promise optimal temperature stability, efficient combustion, and remarkably low emissions.

Multiple monitoring, intelligent security
Our comprehensive safety mechanisms, featuring intelligent multiple detection and interlocking systems, guarantee unmatched security measures and peace of mind for worry-free, secure production.

Stable production and long service life
Take, for instance, our 4000 model: It boasts a remarkable rated output of 320t/h, enabling continuous, stable production of up to 320,000 tons, and can achieve 400,000 tons without failure in demanding construction environments.

Company Profile

After Sales Service

FAQ

1 : Are you original manufacture?
A:Yes. we are NFLG, an official leading manufacture in construction machinery in China.
Core products cover:
A. Asphalt Mixing, Concrete Mixing and Dry Mortar Mixing (Engineering Mixing);
B. Mobile Crusher & Screen, Stationary Crusher & Screen and Sand Making and Shaping Equipment (Materials Processing);
C. Construction Waste Processing Solution, Waste Sludge & Soil Recycling Solution and Decoration Waste Processing Solution(Construction Waste Processing).
2:What kind of payment can be accepted?
A:Normally we can work on T/T term or L/C term.
3:Do you provide equipment operation training?
A:Yes. We can send professional engineers to the working site for equipment installation, adjustment, and operation training.
4:What about the delivery time?
A:45 days after receving the deposit.
5:What about the warranty time?
A:12 months after shipment.
6.What about the Minimum Order Quantity?
A:The MOQ is 1 pcs.